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William Morris Style “K” Initial Coaster

Following on from the previous post where I was making some new cards with William Morris style alphabet designs, this is my latest experiment. Same design, but this time it’s etched onto a round wooden coaster instead of cut into card or paper.

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William Morris Style Alphabet Cards

Over the last couple of days I’ve been working on a new set of cards, and here is the newest one; a William Morris (arts & crafts movement) style “K” card:

Small Square William Morris Style “K”

It can also be made as a card topper, which could be mounted on a bigger card:

William Morris style letter “K” laser cut card topper.

 

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Laser-Cut Souvenir Fridge Magnets

This website is being updated daily at the moment as it migrates from our previous provider, but here is a sneak preview of one of the pages that will shortly go live:

The Fridge Magnets page shows a range of recent (sea-themed) products. They are made from 3.6mm(ish) thick cherry wood laminate and can be etched with a place name or just left blank.

Please click on the photo below for more images.

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Step-by-Step: How to Create Hand-Drawn Vectors for Lasercutting

Laser-cut hand-drawn flower vector

The previous article described how to use ready-made stock vector images for lasercutting work, but sometimes (depending on how the artist created the original image) it can still take several hours of ‘tweaking’ to make them suitable for your own project.

What if you already know the sort of design you want, and could draw it quickly by hand but you’re stuck with using a mouse or trackpad that doesn’t quite do the job? This article will show a quick way to create hand-drawn vector images for your lasercutting projects, that you know will be exactly right for your work because you created them. Plus they’re original and you don’t need to pay anyone for the rights to use them!

You will need:

  • White paper
  • Thick black pen (e.g. a Sharpie, or I just get cheap markers from Wilko)
  • Drawing software (e.g. I use CorelDraw, or you could use Illustrator or others)

Step 1: Use the thick black pen to draw your designs.

Hand-drawn florals: thick black pen on white paper.

Step 2: Scan or photograph your hand-drawn image, and save it somewhere that you’ll be able to retrieve it from your drawing application.

Step 3: Open your drawing software and import the image (in CorelDraw use Ctrl + I, and in Illustrator I think it’s File > Place)

Photo of hand-drawn flowers has been imported into CorelDraw

Step 4: Now you basically need to get the software to turn your photo (millions of pixels) into vectors (hundreds of coordinates), so you’ll be able to create a design that your laser can cut. In CorelDraw you can do this by selecting the image and then go to Bitmaps > Quick Trace. (In Illustrator it’s called Live Trace.) The software then simplifies blocks of colour and turns them into separate objects:

The black parts of the image have automatically been changed into black objects with smoother outlines.

Step 5: (Optional) The software doesn’t always get the conversion exactly right, so you might end up with an object made up of a couple of layers of colour (in the case below, there is a solid black flower outline, with some grey petal shapes on top of it, instead of being made of thin black outlines). In CorelDraw it’s easy to ungroup the object (Ctrl + U), and then highlight the group of object (e.g. the flower in this case) and go into Arrange > Shaping > Back Minus Front.

Left-hand flower looks like one object, but it’s actually made up of a big black shape with six grey shapes on top of it.

Grey shapes have been removed, so the flower is now one object made of black lines.

Step 6: (Optional) If you want, you can copy shapes and/or move or re-size them until you have the design that you want.

Step 7: If you want to cut the shapes then make sure they have a thin or hairline-width outline, but if you just want to etch the shapes then they don’t need the thin outline:

Hand-drawn flower vectors with thin blue outlines

Step 8: (Optional) If you have combined several shapes in one design, you may need to ‘weld’ them together before you cut them. The laser cutter will cut anything that has a thin outline, and so in the example above, the three flowers would be cut out separately. To make sure the laser sees all of the flowers as one design and not as individual objects to cut out, you can use the ‘weld’ function (in CorelDraw it’s Arrange > Shaping > Weld.)

Hand-drawn flowers with one outline (compare the middle flower with the previous picture), ready for laser cutting

The design should now cut properly.

Laser-cut hand-drawn flower vectors (smaller and larger versions)

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Using Stock Vector Images to Fast-Forward your Lasercutting Business

Gold deer silhouette card (credit: craftsmanspace.com)

If you have a laser business it’s often hard to find the time to create new designs when you are already busy with making existing products. One way to save time is to use existing “stock” images, to help fast-forward the design process.

There are many stock image services online where you can find existing vector designs, created by professional designers or independent artists. And each of these websites has a huge range of images, suitable for just about every occasion.

Just do a search for “royalty free vector images”, and you’ll find examples of services like Shutterstock, iStockPhotos, Adobe, Dreamstime, Vectorstock, etc.

Screenshot of search for vector images

Note: Although these images are ‘royalty free’ (you don’t have to keep paying every time you use them in your own products), the designs do usually cost something to actually buy in the first place.

There are also different types of license that you purchase. It is often free or fairly cheap (e.g. $1USD, or £1GBP per image) to download an image if you are just buying it for your own personal use. However if you want to sell products with these images on them, you usually need to buy an ‘extended’ license, which lets you make multiple copies of the designs and sell objects which include them.

Screenshot of choosing a vector image license in Dreamstime

Luckily, there are also a few rare sites and collections which include free royalty free images (!) for commercial use. In other words, this is where either the image is out of copyright, or the artist has given permission for other people to make multiple copies of their designs and sell objects that include it.

Examples of some of these sites include CraftsmanSpace, Vector4Free, FreeVectors,  BUT be careful again that the license allows commercial use (i.e. it lets you copy the image and use it on products that you sell).

Screenshot of a free vector on craftsmanspace.com

Once you’ve found a suitable vector image on the website, here are the general steps you will need to follow:

Step 1: Download the image and save it in a folder or system where you’ll be able to easily find it again (e.g. create a folder called “vector downloads for commercial use”).

Step 2: Open a new document in your drawing/design software (e.g. CorelDraw).

Step 3: Import the saved vector into the new document.

Screenshot of free vector image imported into CorelDraw

Step 4: Then depending on your laser system: if you want to cut the image, make sure it has got hairline (or very thin) outline, and if you want to etch the image, make sure it hasn’t got the thin outline.

Gold deer silhouette card (credit: craftsmanspace.com)

So that’s it. Instead of spending hours drawing and tweaking your own designs (when you could be doing some lasercutting), just search for a vector that you like, make sure that you’ve got the rights to reproduce it commercially, and download it into your drawing software.

Hope you find this article useful – if so (or if there’s something else you think I should have mentioned), please feel free to comment or use the Contact page. Cheeers.

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Step by Step: How to Create Marquetry With A Laser Cutter

laser-cut marquetry heart

Marquetry is the art of applying thin veneers of wood to another surface (usually also wood), to create a design.

The method below is a fairly quick and ‘cheaty’ way to make marquetry-effect designs with a laser cutter. I may write a post later on a different method, but in the meantime:

First you need at least two different types of wood, in different shades. One should be a very thin veneer-thickness wood (e.g. approx 1mm or 1/32in thick). The other should be at least twice as thick as the veneer wood (e.g. approx 2mm or 1/16in thick).

For example, your thicker piece could be a light birch wood, and the darker wood could be a special veneer wood.

The wood I used in this case comes from www.wood-supplies.com.  I’m not 100% certain which wood I used, but I think it was a sheet of 1/8in thick mahogany and a strip of 1/32in thick boxwood:

1/8in mahogany sheet and 1/32in boxwood strip

You will need:

 

Step 1: Create a design with whatever software you happen to use for your laser system (e.g. I use CorelDraw). I am making a simple flower design here, so I’m going to draw a basic flower with a circle ‘insert’ for the middle:

Marquetry flower design for laser cutter.

 

Note: As well as the design above, I also needed to design an ‘insert’ shape to put in the round hole above. So I duplicated the black circle and gave it an outline (see step 2 for illustration).

 

Step 2: Cut the insert shape from the veneer- thickness wood. (If it’s a very small piece, make sure you include a ‘sprue’ in the design, so it doesn’t drop through the cutting bed. For more info on creating sprues, please check out this article.)

Centre of laser-cut marquetry flower

Step 3: measure the thickness of the piece you just cut.

Circle of boxwood is 0.79mm thick

Step 4: (Optional) If you’re starting from scratch then etch a test piece first. Measure how deep the etching is, then adjust the power/speed settings as necessary. You need to etch just a little bit deeper than the depth of the thin (veneer wood) piece. This is to take into account the layer of glue that will be used. So if your measurement of the veneer wood piece was 1mm thick, then you need to etch the design into the thicker wood so that the etched design is approx 1.2mm deep.

If there is too much charring or the etching doesn’t go deep enough even on 100% power, you may need to etch the same design again on top of the first etching, but perhaps on a slightly lower power setting. (e.g. if your veneer is 1mm thick but the etching is only 0.7mm deep, then you can etch the same design again but using less power the second time, or the second etching will be too deep.) Tip: DO NOT MOVE the piece of wood when you are measuring it, because if you need to etch again to go deeper then you want to make sure the second etch goes in exactly the same place as the first etch.

Tip: To measure the depth of the laser-etched circle, you can use the little gauge that sticks out of the end of the micrometer.

 

Step 5: Etch the design (the small circle, in this example) into the thicker wood. As mentioned above, you need to etch very slightly deeper than the thickness of the thinner (veneer wood) piece, to take account of the glue later. So if your measurement of the veneer wood piece was 1mm thick, then you need to etch the design into the thicker wood so that the etched design is approx. 1.2mm deep. Tip: If you’re etching twice, DO NOT MOVE the piece of wood after the first etch, because the etched design will be out of position when the finished design is cut.

Step 6: Cut the outer shape (the flower shape, in this example) from the thicker wood. Again, my laser and wood will be different to yours so I haven’t given the power/speed settings here, but if you are cutting the thicker wood for the first time then try a test piece first.

Etch the circle to the correct depth first, then cut out the shape.

 

 

Step 7: Apply a very thin layer of glue inside the etched design.

Spread a thin layer of glue in the etched hole

 

Step 8: Insert the thin veneer piece into the etched hole, and leave the glue to dry (time will depend on the glue manufacturer’s guidelines).

Lighter-coloured wood has been inserted into the etched shape.

Step 9: Sand the surface of the marquetry piece so that the different woods are exactly level with each other and show no scorch marks from the laser.

Finished laser-cut marquetry flower. (I should have taken more care to make sure the two grains followed the same direction though…)

That’s it! Hope you liked the article. If you have any comments or questions, please feel free to share them in the comments section, or via the contact form.